Aerial Wildfire Suppression Model

METHODOLOGY BCDC / RELLIS Simulator
Aerial Wildfire Suppression Model
Manned vs. Autonomous Helicopter Delivery Analysis
Bush Combat Development Complex • Texas A&M RELLIS Campus

1. Introduction

This document describes the computational model and data sources underlying the Aerial Wildfire Suppression Simulator. The model compares cumulative water or fire retardant delivery over time between two operational modes: conventionally manned helicopter fleets and fully autonomous (uncrewed) helicopter fleets.

The central hypothesis is that autonomous systems gain a decisive throughput advantage from two sources: (a) near-zero startup latency when a fire call is received, and (b) the ability to fly through the night, bypassing the sunset-to-sunrise grounding window that constrains manned aerial firefighting operations.

The model is parameterized so that users can vary scenario conditions (distances, fleet composition, time of day, season) while holding aircraft performance data fixed at sourced values. It is intended for rapid trade-space exploration, not as a certified operational planning tool.

2. Aircraft Performance Data

The following table summarizes the key performance parameters for each aircraft modeled. Values are drawn from U.S. Forest Service contract rate sheets, DoD FY2025 reimbursable rate publications, manufacturer specifications, and trade press reporting.

Aircraft Capacity (gal) Method Cruise (mph) Fill (sec) Drop (sec) Cost ($/hr) Source
UH-60 Black Hawk660Bambi Bucket1506030$4,280USFS/DoD FY25
UH-60 w/ PowerFill900PowerFill Bucket1505030$4,280Helinet/Vertical Mag
S-70i Firehawk1,000Internal Tank1554530~$5,200Lockheed/Cal Fire
CH-47D Chinook2,600Bambi Bucket1379045$7,470DoD FY25/BFS
CH-47 Helitanker3,000Internal RADS-L1409040$7,470Coulson/DoD FY25
UH-60 Black Hawk: Standard National Guard firefighting configuration uses a 660-gallon SEI Industries Bambi Bucket on a 100-150 ft long line. Some civilian operators (e.g., Helinet Aviation) use the larger 900-gallon PowerFill Bucket. Cruise speed of 150 mph is a nominal clean-configuration value; actual speed with bucket slung is typically 5-15% lower.
S-70i Firehawk: The Lockheed Martin S-70i Firehawk is the dedicated firefighting variant of the Black Hawk platform, featuring an 850-1,000 gallon internal Fire Attack tank with a retractable snorkel for hover-fill operations. Cal Fire has operated Firehawks since 2000.
CH-47 Chinook: Multiple firefighting configurations exist. Bucket operations use 2,000-2,700 gallon Bambi or Torrentula buckets. Internal tank operations (Coulson CU-47 RADS-L, Helitak FT-11K, Kawak/BFS systems) range from 2,500-3,000 gallons. Coulson's CU-47 helitanker with 3,000-gallon RADS-L is the current maximum-capacity configuration.

3. Operating Cost Data

Operating costs vary significantly depending on whether the operator is military, government contractor, or commercial. The model uses the USFS contract rate as the baseline, which bundles fuel, maintenance reserves, insurance, and overhead into a single hourly rate.

Cost ComponentUH-60CH-47DSource
DoD O&M Rate (FY25)$4,035/hr$7,469/hrOSD Comptroller
USFS Contract Rate$4,280/hr$7,725/hrUSFS Helicopter Services
Civilian Op Cost (excl. maint.)~$2,200/hr~$2,400/hrIndustry estimates
Full Loaded (military)$4,280/hr$7,470/hrUsed in model
Fuel Burn~160 gal/hr~200 gal/hrDoD/USFS
Crew (2 pilots)IncludedIncluded + HMgrManned only

For autonomous operations, the model uses the same hourly airframe cost but eliminates the crew component. In practice, autonomous operations would require ground control operators, but at a substantially lower ratio (one operator supervising multiple aircraft vs. two pilots per aircraft). The model does not currently break out the ground control cost separately; this is a conservative simplification that slightly favors the manned case in cost comparisons.

4. Computational Model

4.1 Timeline

The simulation advances in discrete 1-minute time steps from the moment the fire call is received (t = 0) through the end of the specified simulation duration. Each aircraft independently progresses through a state machine with the following phases:

4.2 Cumulative Delivery Function

For a fleet of N aircraft, the cumulative delivery at simulation time t is:

G(t) = Σi [ ni(t) × Ci × λ ]

where ni(t) is the number of completed sorties by aircraft i at time t, Ci is its per-sortie capacity, and λ is the payload factor (1.0 for water, 0.90 for retardant).

4.3 Cost Accumulation

Total cost accumulates for each aircraft during active flight phases (transit and cycling). Grounded and maintenance time do not accrue flight-hour costs. The marginal cost per gallon at time t is:

$/gal(t) = TotalCost(t) / G(t)

This metric converges over time as fixed startup costs are amortized across more sorties.

5. Night Flying Constraint

Aerial firefighting operations are traditionally restricted to daylight hours. The restriction is not regulatory per se — the FAA permits night helicopter operations for IFR-rated pilots — but is an operational safety policy enforced by wildfire management agencies. The primary concerns are:

Recent developments in NVG-equipped operations (Coulson Aviation, Kachina Aviation, McDermott Aviation) have demonstrated that night aerial firefighting is operationally feasible with proper equipment and training. However, these programs remain limited in scope and are not available for general deployment in most U.S. states, including Texas.

The model assumes manned aircraft are grounded from 30 minutes before sunset to 30 minutes after sunrise. In central Texas (Bryan/College Station area), this window ranges from approximately 5.5 hours in June to approximately 10.5 hours in December. This grounding window is the single largest driver of autonomous advantage in the model.

Autonomous helicopters, equipped with FLIR, LiDAR, and computer vision, can operate through the night without the crew safety and visibility constraints that ground manned operations. This is the core value proposition of the autonomous wildfire suppression concept.

6. Model Variables

VariableDescriptionDefaultAdjustable?
TcallTime the fire call is received (24h clock)16:00Yes
TsimTotal simulation duration24 hrYes
DbaseDistance from helicopter base to fire30 miYes
DwaterDistance from fire to nearest water source5 miYes
ΔtmannedManned crew startup delay20 minYes
ΔtautoAutonomous startup delay3 minYes
TsunsetLocal sunset time19:30Yes
TsunriseLocal sunrise time06:30Yes
NaircraftNumber of each aircraft type in fleetVariableYes
CiCapacity of aircraft i (gallons)Per aircraftFixed
viCruise speed of aircraft i (mph)Per aircraftFixed
λretRetardant weight penalty factor0.90Toggle

7. Limitations and Assumptions

This model makes several simplifying assumptions that should be understood when interpreting results:

8. Data Sources

  1. U.S. Forest Service, "Helicopter Services — Awarded Flight Hour Rates," 2018-2021 contract rate sheet.
  2. Office of the Under Secretary of Defense (Comptroller), "FY 2025 Reimbursable Rates," effective October 1, 2024.
  3. Vertical Magazine, "Western Firefighter: Helinet Aviation's UH-60A Black Hawk," August 2020.
  4. Vertical Magazine, "CH-47D Chinooks: A Formidable Tool for Firefighting Missions," January 2024.
  5. U.S. Forest Service, Missoula Technology and Development Center, "Ground Pattern Performance of the National Guard Black Hawk Helicopter," Technical Report.
  6. Coulson Aviation / Vertical Magazine, "Coulson's CU-47 is Ready for the Fire Fight," May 2020.
  7. AerialFire Magazine, "Night Aerial Firefighting — Taking the Fight 24/7," March 2020.
  8. Aerospace America / AIAA, "Taking the Fight to the Night," 2022.
  9. Santa Barbara County Fire Department, "CH-47 Chinook" specification sheet.
  10. U.S. Government Accountability Office, military aircraft operating cost per flight hour report.